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India's Leading ERP for Electrical & Electronics Manufacturing Industry

Control BOM Complexity, Ensure Component-Level Traceability & Drive Production Excellence

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Why Electronics Manufacturing Requires an Industry-Specific ERP?

Electronics manufacturing is not like other discrete industries. You manage:

  • Thousands of micro-components per product
  • High-speed BOM changes
  • Sensitive serial-lot traceability requirements
  • Subcontracting and consignment models
  • Multi-stage testing, calibration & in-line inspections
  • Strict RoHS/REACH and customer compliance
  • Rapid product lifecycles
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What Makes Udyog the #1 ERP Choice for Electrical & Electronics Manufacturers

  • 30+-years-of-manufacturing-expertise
    30+ Years of Manufacturing Expertise

    We have refined electronics workflows for decades - BOM versioning, ECO/ECR, traceability, device testing, subcontracting, and more.

  • designed-for-indian-manufacturing-realities
    Designed for Indian Manufacturing Realities

    Local supply chains, Indian regulatory needs, subcontracting patterns, costing models, multi-GST scenarios - all covered.

  • covers-end-to-end-manufacturing
    Covers end-to-end manufacturing

    From material planning -> PCB assembly -> in-line inspection -> quality -> packing -> after-sales.

  • compatible-with-mid-sized-and-large-manufacturers
    Compatible with mid-sized & large manufacturers

    Scale from a single facility to multi-plant global environments.

Core Modules for the Electrical & Electronics Manufacturing

  • core-modules-1

    Multi-Level BOM & Engineering Change Control (ECO/ECR)

    Handle the complexity of electronics product structures with precision.

    • Multi-level BOM for PCB, sub-assemblies, wiring, housings
    • Track component alternates & shortages
    • Secure ECO workflows with approvals
    • Automated BOM roll-ups, version comparisons & cost impacts
    • Component-level consumption mapping for accurate costing
    BOOK A FREE DEMO
  • core-modules-2

    Component-Level Traceability & Recall Management (End-to-End)

    Trace every component, from the supplier to the final shipment.

    • Serial & batch-level traceability
    • Track every placement, inspection step & workstation
    • Reverse traceability for fast recalls
    • Link test results, calibration readings & AOI/ICT outputs
    • Store certificates, compliance declarations & inspection reports
    BOOK A FREE DEMO
  • core-modules-3

    Shop-Floor Execution & MES Connectivity

    Transform your factory into a real-time, data-driven environment.

    • Workstation-wise WIP reporting
    • Operator consoles with barcode/RFID input
    • Time, attendance & skill-based routing
    • Integration with AOI, pick-and-place, SMT lines, test jigs
    • Live dashboards for OEE, line efficiency & downtime events
    BOOK A FREE DEMO
  • core-modules-4

    Production Planning, Scheduling & MRP

    Reduce delays, optimize material flow and stay ahead of demand.

    • MRP-based material requirement planning
    • Visual production scheduling
    • Line balancing & load distribution
    • Material reservations for critical components
    • Forecasting for long lead-time parts
    BOOK A FREE DEMO
  • core-modules-5

    Inventory, Kitting, Warehousing & Consignment Handling

    Designed specially for electronics material management.

    • Automated kitting for PCB lines
    • Strong control over consigned inventory
    • BIN-rack level inventory visibility
    • Picking lists & shortage reports
    • FIFO/LIFO/expiry control for sensitive components
    • Scrap management with traceability
    BOOK A FREE DEMO
  • core-modules-6

    Supplier Quality, Compliance & Document Control

    Compliance is mission-critical - we make it painless.

    • Supplier scorecards with real-time quality insights
    • Record and manage RoHS/REACH documents
    • Incoming inspection automation with sampling rules
    • CAPA workflows for supplier deviations
    • Auto-expiry alerts for compliance certificates
    BOOK A FREE DEMO

ERP Features Built for EMS and Contract Manufacturing

  • 1 Customer-supplied component handling
  • 2 Consignment inventory with expiry controls
  • 3 Kitting & de-kitting workflows
  • 4 Multi-customer BOM libraries
  • 5 Co-manufacturer billing models
  • 6 Real-time job costing for each customer project
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Improvements in Quality, Delivery & Profitability

  • reduction-in-rework-quality-escapes
    reduction in rework & quality escapes

    Better traceability + controlled BOM changes = fewer defects.

  • on-time-delivery-improvement
    On-time delivery improvement

    Real-time shop-floor visibility eliminates scheduling surprises.

  • recall-containment-reduced
    Recall containment reduced

    Reverse traceability pinpoints impacted batches instantly.

  • lower-material-costs
    Lower material costs

    Better forecasting, fewer shortages, and reduced emergency purchases.

  • Pharma-Production-Planning
    Audit readiness

    RoHS/REACH documentation, supplier certificates & inspection records organized.

Implementation Approach (Fast, Structured & Industry-Proven)

Discovery & Business Mapping

  • Multi-level BOM structures and engineering revision flows
  • PCB assembly and SMT/THT production sequences
  • In-line inspection and quality control checkpoints
  • Subcontracting, consignment and EMS workflows
  • Compliance requirements (RoHS/REACH, certificates, test logs)
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Fit-Gap & Solution Design

  • Map existing processes against electronics manufacturing best practices
  • Configure industry templates for BOM, traceability and QC
  • Define integrations with shop-floor devices and WMS/MES
  • Set up user roles, approvals and access controls
  • Identify custom reports, dashboards and KPIs
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Pilot Line Deployment

  • Implement ERP on one selected product family or SMT line
  • Validate material flow, WIP visibility and traceability accuracy
  • Test ECO/ECR cycles and BOM version controls
  • Verify inspection workflows and test data capture
  • Stabilize planning, scheduling and stores transactions
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Training & Rollout

  • Role-based training for production, planning, QC, procurement & stores
  • Step-by-step guides for BOM updates and shop-floor reporting
  • Live run-through of traceability, kitting and issue/return processes
  • Data migration support for masters and open production orders
  • Controlled rollout across additional lines/plants
training-rollout

Sustain, Optimize & Scale

  • Quarterly performance reviews and process tuning
  • KPI dashboards for OEE, rework, shortages and on-time delivery
  • Continuous optimization of planning and material usage
  • Add-on integrations and module expansions as operations grow
  • Long-term support to maintain reliability and compliance
sustain-optimize-scale

Why Udyog Software Is the Trusted ERP Partner

With 30+ years of manufacturing expertise, Udyog Software delivers an industry-proven ERP built specifically for precision electronics. Engineered for complex BOMs, traceability, quality and compliance, our platform offers one of the strongest audit and traceability engines in the segment. We implement faster with configuration-first templates, lower total cost of ownership, and a track record of success across OEMs, EMS providers and PCB manufacturers nationwide.

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Years of Excellence, Innovation & Commitment
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SME's Clients, Trust & Appreciation
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Business Verticals Served, With Industry Specific Solutions
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Client Retention & Success Rate
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Frequently Asked Questions

It is a specialized ERP designed for manufacturing environments that require multi-level BOMs, component-level traceability, frequent engineering changes, strict quality control and compliance workflows.

Yes. The ERP supports integration APIs for AOI, pick-and-place, ICT, FCT and test jigs for automated inspection data capture.

8-16 weeks for mid-sized electronics manufacturers, depending on modules, plants and integration requirements.

The system provides demand forecasting, MRP-driven purchase planning, automated kitting and real-time material reservation, ensuring critical components are always available for PCB and assembly lines.

Yes. The ERP stores compliance certificates, manages supplier declarations, tracks expiry dates, links documents to item masters and provides audit-ready compliance reports.

By linking every component batch, serial number, workstation movement, test result and supplier detail to each finished product.

Lower rework, faster deliveries, improved material reliability, better compliance posture and real-time shop-floor visibility.

Yes. The ERP includes dedicated features for EMS/CEM operations such as customer-supplied materials, consignment inventory, kitting/de-kitting workflows, subcontract routing, co-manufacturer billing and real-time project costing.

Yes. It offers structured ECO/ECR workflows with approval cycles, version control, impact analysis and automatic updates to BOMs and production documents.

Quality checkpoints, inspection plans, sampling rules, test parameter recording and RMA workflows ensure continuous quality monitoring and eliminate defects across PCB assembly, wiring, calibration and final testing.